Floor panel Mycelium grown on beech sawdust substrate

This mycelium panel shows how organic residual flows such as sawdust, straw products, hemp shives and grasses can be the basis for various high-quality products. Depending on the processing, this panel can fulfill different functions: insulating material, fire-resistant plate (mycelium has a flame-extinguishing effect), acoustic panel or as a building plate/tile. The post-treatment determines what ultimately desired property of the material is achieved. For example, for insulation/sound purposes it is important that it has a low density and is lightweight. As a building panel, a high density is desirable and, above all, it must be strong. This can be done by heat pressing: the mycelium then acts as a strong adhesive bond, creating a very strong material.
In essence, any desired shape is conceivable and possible. It is also extremely suitable for producing composites.

Proces

We have developed this panel at Wageningen University & Research. It has beech sawdust as a basic raw material and is supplemented with a small percentage of flour and then moistened with water to the desired moisture percentage. After preparing the substrate, we give it a heat treatment to kill unwanted micro-organisms in the substrate. We then add a certain fungus, place it in the production mold, after which it can continue to grow completely in approximately 6-8 days.
The network formed by mycelium in the substrate creates a solid whole through which the panel can obtain its final solid shape. The ultimate intended applications and properties are almost endless.

What’s next

Next steps are creating a large air-conditioned production facility for the production of the composites with a processing area for the end product/semi-finished product. We are also looking for options for the mechanization for the processing of raw materials into a desired substrate mixture. Furthermore a processing area for drying and production of final product/semi-finished product would be a good next step.

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